A full-time framebuilder, Rob English is an occasional contributor at Escape Collective. You can read Rob’s previous works in his Whys of Bike Tech column .
Enve Composites, based in Ogden, Utah, a brand known for its carbon wheels and other components, recently threw open its doors for the sixth running of its open house/builder round-up/gravel event weekend.
This year, 24 custom builders were invited to build a bike for display using Enve components. I have sent a bike along for the show several times, and last year was able to attend in person – it was very interesting to visit Enve’s HQ and have a tour of their manufacturing facility. And the 92-mile (148 km) Grodeo gravel event was beautiful and challenging.
When I was invited this year, Enve told me they had some new time trial wheels in the works, and asked whether I’d be interested in building a bike to display those. I haven’t built a TT bike in quite a long while, so that sounded interesting. And when I spotted what looked like Enve aero extensions on the UAE Team Emirates bikes, I asked if those might be available too – which was a ‘yes’ but likely only just in time for the show.
Being my own worst customer at times, I designed something that was very difficult to build … but that is the nature of prototype bikes – to push myself as a fabricator and see what can be learnt. Things eventually came together, and I was able to arrive in Ogden with an almost complete bike – the wheels and extensions were there waiting for me, and with a few hiccups, the build was ready just in time.
The selection of bikes on show spanned the world from Colombia to France, with almost every commonly used material used, in various combinations. Although, this year titanium had the largest share – 10 bikes had frames made solely from titanium, six from steel, four from carbon, three combined metal and carbon, and one in aluminium to complete the set.
Not every builder was in attendance, and I didn’t manage to speak to everyone that was, but I tried to learn a little about each bike and the builders.
Cicli Barco is built in Italy, and the brand’s show bike featured an unusual combination of Columbus XCR stainless steel with a carbon down tube and seat tube. The metal sockets for the carbon are nicely sculpted and the raw finish looks purposeful. I would be curious to know more about the design decisions behind this frame.
I met Pierre from Bordure last year – at 29 he is one of the younger builders and yet has already been building for eight years. Last year I was impressed with his work with 3D-printed titanium; this year he brought his next iteration which uses more carbon tubes in the frame construction.
The carbon tubes are sourced from Australia, with the lugs printed by a vendor in Europe. From speaking to the various builders that are using printed parts it seems there is a lot of variability in the quality and tolerances, and finding a good vendor to work with is paramount. Pierre continues to reflect on his design and feels he is 85% along the journey of refining this use of mixed materials. He will be undergoing ISO testing and is also working on a titanium fork with a carbon steerer. Note that he also has his own 3D-printed titanium cranks.
There were a few pioneers amongst the builders, but perhaps none more so than Craig Calfee (Calfee Design ) who has been creating bicycle frames from carbon fiber since 1987. He brought his own personal travel tandem to the show, complete with an electric assist motor in the rear hub (which he and his stoker used with good effect to shoot off the front of the bunch during the early goings of the gravel ride). The raw finish shows off the workmanship and resulting organic shaping of the wrapped joints.
Mark and Vince of Chumba took over the company five years ago, and at that time brought the manufacturing of their titanium frames in-house. They brought their SLAKR mountain bike – the slackest geometry of the three-mountain-bike lineup they offer. It is designed for a 130-150 mm fork, with six sizes or custom geometry.
Currently Chumba’s output is split about half steel, half titanium, but they are moving to more titanium, due to the ability to have greater control of the finish work (the anodizing is done in-house, rather than paint which is outsourced). The frame uses a printed yoke for tire/chainring clearance.
Chumba’s goal is to produce bikes that function really well over long distances, which is put to the test by their ultra race team of competitive bikepackers.
This one is all my fault (English Cycles – Ed). The TT Mk3 takes what I learnt from the previous iteration and adds disc brakes. The tubing is 4130 cromoly that is custom drawn to a NACA aero profile. This combined with the steerer-less integrated front end makes the frame only 24 mm wide. That front end incorporates an internal rotation limiter to prevent the fork/stem hitting the frame, and hides the fasteners to keep everything tidy. The crankset spindle has been shortened by 16 mm to reduce the Q-factor, and there is an eccentric mount for the saddle for fine-tuning saddle height.
Haley was a new brand to me [we covered Haley at MADE in 2023 – ed.] but has been available since 2019. All builds are custom – creativity is encouraged to make each bike unique, with the frames produced by partners in Colorado and California. They showed their newest model which features a carbon top tube and seatt ube to reduce the weight a little.
Different price points are offered depending on the tubeset, going from straight gauge, to butted titanium, to the Ti-carbon combination. There are lots of options including an integrated seatmast, internal or external routing, and clearance for road or gravel tires.
I enjoyed a long chat with Bryce from No.22 , getting in the weeds about lean production, but that didn’t distract from the Drifter Adventure bike they had on show. This frame features their stealthy couplers (including an internal hydraulic hose quick-connect) for travel, and a Ceracoated-to-match Rockshox fork.
No.22 are doing a lot of work with 3D printing, with their own UDH-compatible dropouts, but also showed their skills with tube shaping at the chainstay which clears a 50 mm tire and a 44T chainring without needing a printed yoke. The frame offers a lot of flexibility with fender mounts, three bottle mounts, and bento bosses on the top tube. When fitted with their No.6 rigid carbon adventure fork, there is the option of full internal hose routing, plus provision for a dynamo and three pack bosses on the fork legs.
Pursuit brought their latest all-road bike, which will fit up to a 40 mm tire and was set up to be a quick, do-it-all bike that can handle a group ride and then take the scenic route home on gravel. They have stock sizing available, but there is no extra charge for custom – due to the production process in creating such carbon frames, the angles are fixed, but they can shorten and lengthen the top tube plus there are five different head tube sizes.
The T47 BB and all wear points are titanium, and the frame can be ordered for 1x/2x, electronic/mechanical, internal/external. The goal at Pursuit is to create a respectably light (900-1,000 g for the frame), great-riding bike that can be enjoyed for many years.
Ritte brought the latest development of the brand’s custom titanium frame, in an all-road format with 38 mm tires.
Josh Ogle helped with the design of the 3D-printed head tube, which was created by Ram 3D in New Zealand. Whilst their production carbon bikes are still the best-sellers for Ritte, they are doing more custom titanium since starting three years ago, anticipating they’ll produce about 70 this year, manufactured by a US-based partner. The printed head tube is lighter and stronger and makes for easier internal cable routing. The printed accuracy is such that only regular reaming and facing is required for the headset bearings, rather than more extensive machining.
This is the first Ritte with the brand’s new printed UDH dropout; all their bikes are moving that way.
I missed the chance to chat with the legend that is Paul Sadoff, but was happy to see that aluminium custom framebuilding is alive and well with his Rock Lobster brand. His road bike keeps things current with dropped seatstays and an oversize head tube, but also practical with external hoses, and a little classic with an almost-level top tube.
The paint on the Saffron , all the way from London, was remarkable. I assume the head tube is 3D printed to integrate the headset so neatly, and with full stainless steel construction, the logo has been reverse-masked to allow the polished steel to show.
Dave from Sage says that his Barlow model started out as a gravel bike, but he would now describe it as ‘all-road gravel race’. The design goal was to allow him to ride from home, efficiently cover pavement to get to various gravel sectors, enjoy those and ride back. The geometry is a little different from a Sage road bike, with a slightly more upright position, slightly slacker angles and slightly longer chainstays.
All Sage frames are made in the US from titanium, and the Barlow uses 3D-printed parts at the UDH dropouts and yoke. Other machined parts – the bottom bracket and head tube – are from Paragon Machine Works. The show bike features a four-color Ceracote finish plus raw titanium. Everything is custom built to order, with current lead times at 8-12 weeks.
Matt from SaltAir built himself a new bike for the show. He wanted to create a classically inspired road bike, apart from the addition of disc brakes. And the clearance for up to 40 mm tires! The fork is custom made from steel too, to avoid the tapered steerer and oversize head tube of carbon disc forks. The bend of the blades was adjusted to give a nice looking curve.
Matt likes to work with lugs when he has the opportunity, but with limited lug options for an 1-1/8” head tube, he used fillet brazing for the joints there. The frame features new Paragon dropouts that integrate a front-style flat mount for the disc caliper, and a bronze-cast headbadge.
Scarab frames are built in Colombia, and their show bike displayed their home culture through the remarkable paint scheme. In Colombia, remote mountain areas are served by Chiva buses, carrying passengers and cargo. The buses are handpainted with a distinctive style – this frame underwent the same process by an actual Chiva artist, with some Dutch colors used to reference the nationality of the client.
This is a gravel racing bike, with an aggressive geometry, featuring a Classified two-speed hub to broaden the range of the 46T chainring and 11-40 cassette. Scarab has a team of 10 people, and aim to allow their customers to have a bike to match their personality. They feel that steel has the properties and flexibility of design to really allow this, through their process for geometry and tubing selection, which has been very refined over the years.
Stinner brought their titanium Tunnel mountain bike. This build is for a dealer who ordered it to celebrate turning 50. With the rigid fork it is intended to be a rowdy gravel bike, or a suspension fork can be swapped in for more cross-country style riding. The frame uses custom machined dropouts that allow for UDH and 160 mm flat mount bosses.
Stinner have updated their website to allow customers to experiment with paint schemes and colors – for example this bike has their ‘quad’ scheme, with the colors used chosen by the client. This helps speed up the ordering process. Currently the lead time is about eight weeks for a full custom build.
And finally, this year’s Grodeo ride was hot, rough, and loose! I brought a more gravelly gravel bike this year – larger tires and a bit more wheelbase, plus a dropper post – but would still have liked to have had a mountain bike for some sections! The beauty of being in the mountains remained though, as did the type-two fun of some of the endless climbs.
Last year this was the first event I had done that definitely isn’t a race, and once again I found it a revelation just to find a group to ride with, enjoy the terrain and scenery, and hang out at the rest stops. Very much recommended should you find yourself in Utah in June!
What did you think of this story?
😐 Meh
😊️ Solid
🤩 Excellent
Custom bike English Cycles Enve escapecollective Rob English